Product Description

Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
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Are there any industry standards or guidelines for designing and using spider couplings?

Yes, there are industry standards and guidelines that provide recommendations for designing, selecting, and using spider couplings in various mechanical systems. These standards help ensure the safe and reliable operation of spider couplings in industrial applications. Some of the relevant standards include:

• AGMA 9002-B15: This American Gear Manufacturers Association (AGMA) standard provides guidelines for the selection and application of flexible couplings, including spider couplings. It covers topics such as coupling types, misalignment, torque capacity, and lubrication.
• ISO 14691: This International Organization for Standardization (ISO) standard specifies methods for testing the torsional stiffness of flexible couplings, including spider couplings. It outlines procedures for determining the dynamic torsional stiffness and related parameters.
• API 671: This American Petroleum Institute (API) standard provides guidelines for special-purpose couplings used in petroleum, chemical, and gas industry services. It covers design, manufacturing, inspection, and testing requirements for couplings, including those with elastomeric elements.

While these standards offer valuable insights, it’s important to note that specific industry requirements and applications may influence the design and selection of spider couplings. Manufacturers, engineers, and designers should also consider factors such as torque, misalignment compensation, environment, and system dynamics when applying these standards to their designs. Adhering to industry standards ensures that spider couplings are properly designed, installed, and used to meet the intended performance and safety criteria.

What are the symptoms of spider coupling wear or deterioration, and how can they be identified?

Spider couplings, like other mechanical components, can experience wear and deterioration over time due to factors such as torque, misalignment, and environmental conditions. Identifying the symptoms of wear is crucial for maintaining coupling performance and preventing unexpected failures. Here are some common symptoms of spider coupling wear and deterioration:

• Vibration and Noise: Increased vibration or unusual noise during operation can indicate wear in the spider coupling. Excessive wear can lead to reduced dampening of vibrations and increased noise levels.
• Reduced Torque Transmission: If the coupling is no longer transmitting torque efficiently, it may indicate wear or damage to the elastomeric spider. Reduced torque transmission can result in decreased equipment performance.
• Visible Cracks or Tears: Inspect the elastomeric spider for visible cracks, tears, or signs of deformation. These issues can lead to uneven load distribution and compromised coupling function.
• Uneven Shaft Movement: Misalignment caused by wear can lead to uneven movement of connected shafts. This can be observed through irregular motion or wobbling during operation.
• Increased Heat Generation: If the coupling is generating more heat than usual, it may indicate excessive friction due to wear. Overheating can accelerate wear and affect coupling performance.
• Irregular Performance: If machinery or equipment connected by the coupling experiences irregular or unpredictable behavior, it could be a sign of coupling wear affecting torque transmission.

To identify these symptoms, regular visual inspections, vibration analysis, and performance monitoring are recommended. If any of these symptoms are observed, it’s advisable to replace the worn or damaged spider coupling with a new one. Routine maintenance and timely replacement can help ensure the continued reliability and performance of spider couplings in mechanical systems.

How do you properly install and maintain a spider coupling in machinery?

Installation:

Proper installation of a spider coupling is essential to ensure its optimal performance and longevity. Here are the steps for installing a spider coupling:

1. Ensure Safety: Before starting any installation, make sure the machinery is properly shut down and all energy sources are disconnected.
2. Inspect Components: Check the hubs, elastomeric spider, and shafts for any damage or debris. Ensure that the components match the correct specifications.
3. Align Shafts: Align the shafts to minimize initial misalignment before inserting the elastomeric spider.
4. Insert Spider: Place the elastomeric spider into one of the hubs, ensuring that the lobes or fins are correctly aligned with the grooves in the hub.
5. Align Second Hub: Carefully align the second hub with the first one, making sure the spider lobes fit into the grooves of both hubs.
6. Press Hubs Together: Gently press the hubs together until they meet. Avoid using excessive force, as this could damage the elastomeric spider.
7. Check Alignment: After installation, check the alignment of the shafts and the coupling. Misalignment should not exceed the manufacturer’s recommended limits.
8. Tighten Fasteners: Tighten the fasteners on the hubs according to the manufacturer’s torque specifications. Use a torque wrench to ensure proper tightening.
9. Verify Clearance: Check for proper clearance between the coupling and surrounding components to prevent interference during operation.
10. Run System: Start the machinery and monitor the coupling for any unusual vibrations or noise. Make any necessary adjustments if issues are detected.

Maintenance:

Maintaining a spider coupling is important to ensure its continued performance and prevent premature failure. Here are some maintenance tips:

• Regular Inspection: Periodically inspect the spider coupling for signs of wear, damage, or deterioration. Look for cracks, tears, or other abnormalities in the elastomeric spider.
• Clean Environment: Keep the coupling and surrounding area clean from dirt, debris, and contaminants that could impact its performance.
• Lubrication: Spider couplings are self-lubricating due to the elastomeric material. Avoid using additional lubricants, as they can deteriorate the elastomeric properties.
• Temperature Consideration: Be aware of the temperature range specified by the manufacturer for the elastomeric material. Extreme temperatures can affect the performance and lifespan of the coupling.
• Replace Worn Parts: If the elastomeric spider shows signs of wear, replace it with a new one from the manufacturer. Do not continue using a worn or damaged spider.
• Monitor Vibrations: Regularly monitor the machinery for unusual vibrations or noise, as these can indicate issues with the coupling. Address any problems promptly.
• Follow Manufacturer Guidelines: Adhere to the manufacturer’s recommended maintenance schedule and guidelines for the specific spider coupling model.

Proper installation and regular maintenance contribute to the reliable and efficient operation of a spider coupling in machinery.

editor by CX 2024-05-03