Product Description

Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!

How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;

2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;

3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;

4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.

5. We can arrange a technical communication meeting with you and our engineers together anytime if required.

Place of origin:	Jangsu,China
Type:	Powder metallurgy sintering
Spare parts type:	Powder metallurgy parts
Machinery Test report:	Provided
Material:	Iron,stainless,steel,copper
Key selling points:	Quality assurance
Mould type:	Tungsten steel
Material standard:	MPIF 35,DIN 3571,JIS Z 2550
Application:	Small home appliances,Lockset,Electric tool, automobile,
Brand Name:	OEM SERVICE
Plating:	Customized
After-sales Service:	Online support
Processing:	Powder Metallurgr,CNC Machining
Powder Metallurgr:	High frequency quenching, oil immersion
Quality Control:	100% inspection

The Advantage of Powder Metallurgy Process

1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.

Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good. 

Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.

Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.

Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.

Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
 

How does a spider coupling compare to other types of couplings, such as jaw couplings or gear couplings?

Spider couplings, jaw couplings, and gear couplings are all commonly used in mechanical systems for power transmission and misalignment compensation. Each type of coupling has its own unique characteristics and advantages. Here’s a comparison:

• Spider Couplings: Spider couplings, also known as flexible couplings or jaw/spider couplings, use an elastomeric spider to transmit torque and accommodate misalignment. They are known for their flexibility, vibration dampening, and ability to handle angular, radial, and axial misalignment. Spider couplings are suitable for a wide range of applications and are cost-effective solutions for moderate torque requirements and misalignment compensation.
• Jaw Couplings: Jaw couplings consist of two hubs with curved jaws that interlock and transmit torque. They are simple to install and provide a secure connection. However, jaw couplings are less effective in accommodating misalignment compared to spider couplings. They are suitable for applications with minimal misalignment and moderate torque transmission.
• Gear Couplings: Gear couplings use toothed gears to transmit torque between shafts. They are robust and capable of transmitting high torque while accommodating some misalignment. Gear couplings are often used in heavy-duty applications that require precise torque transmission and can tolerate limited misalignment.

When comparing these couplings, spider couplings stand out for their versatility in handling various types of misalignment and providing vibration dampening. Jaw couplings are simpler and suitable for applications with minimal misalignment, while gear couplings excel in heavy-duty applications with high torque requirements. The choice between these couplings depends on the specific requirements of the application, including torque, misalignment compensation, space limitations, and cost considerations.

How do you diagnose and troubleshoot issues related to spider couplings in machinery systems?

Diagnosing and troubleshooting issues with spider couplings requires a systematic approach to identify the root cause of the problem and implement effective solutions. Here are the steps to diagnose and troubleshoot spider coupling-related issues:

1. Visual Inspection: Conduct a thorough visual inspection of the coupling, looking for visible signs of wear, damage, or misalignment. Check for cracks, tears, and irregularities in the elastomeric spider.
2. Vibration Analysis: Use vibration analysis tools to assess vibration levels during operation. Elevated vibration can indicate issues such as misalignment, wear, or unbalanced loads.
3. Performance Monitoring: Monitor the performance of connected machinery or equipment. If there’s a decrease in torque transmission, efficiency, or overall performance, it could be attributed to coupling problems.
4. Alignment Check: Ensure proper alignment between shafts connected by the coupling. Misalignment can cause uneven load distribution and lead to coupling wear.
5. Temperature Monitoring: Monitor the temperature of the coupling during operation. Abnormal temperature increases could point to excessive friction and wear.
6. Inspect Fasteners: Check for loose or worn-out fasteners such as bolts, nuts, and screws that secure the coupling components. Loose fasteners can contribute to misalignment and coupling issues.
7. Inspect Lubrication: Check the lubrication of the coupling components. Inadequate or degraded lubrication can lead to increased friction and wear.
8. Consider Environmental Factors: Evaluate the operating environment for factors such as temperature variations, humidity, and exposure to chemicals. Environmental conditions can affect coupling performance.
9. Review Maintenance Records: Review the maintenance history and records of the coupling and connected equipment. This can provide insights into past issues and potential causes.

Based on the diagnostic results, appropriate troubleshooting steps can be taken. These might include adjusting alignment, replacing damaged components, re-lubricating, or replacing the elastomeric spider. Regular maintenance and prompt troubleshooting are essential to ensure the reliable and efficient operation of machinery systems utilizing spider couplings.

How do you properly install and maintain a spider coupling in machinery?

Installation:

Proper installation of a spider coupling is essential to ensure its optimal performance and longevity. Here are the steps for installing a spider coupling:

1. Ensure Safety: Before starting any installation, make sure the machinery is properly shut down and all energy sources are disconnected.
2. Inspect Components: Check the hubs, elastomeric spider, and shafts for any damage or debris. Ensure that the components match the correct specifications.
3. Align Shafts: Align the shafts to minimize initial misalignment before inserting the elastomeric spider.
4. Insert Spider: Place the elastomeric spider into one of the hubs, ensuring that the lobes or fins are correctly aligned with the grooves in the hub.
5. Align Second Hub: Carefully align the second hub with the first one, making sure the spider lobes fit into the grooves of both hubs.
6. Press Hubs Together: Gently press the hubs together until they meet. Avoid using excessive force, as this could damage the elastomeric spider.
7. Check Alignment: After installation, check the alignment of the shafts and the coupling. Misalignment should not exceed the manufacturer’s recommended limits.
8. Tighten Fasteners: Tighten the fasteners on the hubs according to the manufacturer’s torque specifications. Use a torque wrench to ensure proper tightening.
9. Verify Clearance: Check for proper clearance between the coupling and surrounding components to prevent interference during operation.
10. Run System: Start the machinery and monitor the coupling for any unusual vibrations or noise. Make any necessary adjustments if issues are detected.

Maintenance:

Maintaining a spider coupling is important to ensure its continued performance and prevent premature failure. Here are some maintenance tips:

• Regular Inspection: Periodically inspect the spider coupling for signs of wear, damage, or deterioration. Look for cracks, tears, or other abnormalities in the elastomeric spider.
• Clean Environment: Keep the coupling and surrounding area clean from dirt, debris, and contaminants that could impact its performance.
• Lubrication: Spider couplings are self-lubricating due to the elastomeric material. Avoid using additional lubricants, as they can deteriorate the elastomeric properties.
• Temperature Consideration: Be aware of the temperature range specified by the manufacturer for the elastomeric material. Extreme temperatures can affect the performance and lifespan of the coupling.
• Replace Worn Parts: If the elastomeric spider shows signs of wear, replace it with a new one from the manufacturer. Do not continue using a worn or damaged spider.
• Monitor Vibrations: Regularly monitor the machinery for unusual vibrations or noise, as these can indicate issues with the coupling. Address any problems promptly.
• Follow Manufacturer Guidelines: Adhere to the manufacturer’s recommended maintenance schedule and guidelines for the specific spider coupling model.

Proper installation and regular maintenance contribute to the reliable and efficient operation of a spider coupling in machinery.

editor by CX 2023-10-07